Products

Double Disk Grinder with Vertical Spindle


This series uses powerful double disc grinding technology to simultaneously grind opposite and parallel surfaces flat, at high rates of production. The Vertical series is particularly suited for thin components or to suit automation in work feeding.

A sturdy forged spindle supported by precision bearings provides accurate finishing even under heavy-duty loads. The special spindle drive is designed to eliminate spindle deflection during grinding. Accurate positioning of grinding wheels is possible with zero backlashes through a precision ball screw, anti-friction slide, and digital control.

The optimum entry angle can be set for maximum accuracy through effective tilting of the upper head with the lower head in 2 directions.

Through the spindle, coolant is supplied to both spindles.

The swing arm wheel dresser is hydraulically operated.

All controls are provided within easy reach of the operator.

  • Grinding wheels (2)
  • Grinding wheel flange unit
  • Wheel balancing mandrel
  • Table guard
  • Set of wrenches
  • Hydraulic system
  • Electric motors
  • All internal wiring and control gear.

Optional CNC controls for fully automatic grinding cycle including dressing and compensation. Dressing is initiated by operator pressing “Dresser Start” button, or automatically through the programmable control.

Optional Auto loading & unloading can be provided specific the the grinding application.

Optional Gaging can be provided specific to the grinding application.

ModelsDDV-400DDV-500DDV-600
Workpiece Diameter (Max)mm (in)70 (2.75)90 (3.54)120 (4.72)
Workpiece Thickness (Max)mm (in)20 (0.78)25 (1)25 (1)
Process Speed (Carrier)rpm1-51-51-5
Wheel Diametermm (in)400 (16)500 (20)600 (24)
Spindle Speed rpm1200950950
Spindle Motorhp (kw)5 (3.7)15 (11)20 (15)
Machine Size L*W*Hmm (in)1500 * 1000 * 1900(59 * 40 * 75)2000 * 2350 * 2450(79 * 93 * 97)2200 * 2600 * 3000(87 * 103 * 119 )
Net Weight of Machine kg (lb)4000 (8800)6000 (13200)10000 (22000)
Gross Weight of Machine kg (lb)5000 (11000)7000 (15400)11500 (25300)

Yausuf Ali Al Jassim Trading Est(YAJCO) offers you a low risk advantage. 

We have been successfully manufacturing grinding solutions since 1971.

DDV350

  • Compact
  • Flexible Change-over
  • Auto-load
  • Accuracy under 5 micron

Problem:

  • Current process included lapping to achieve desired finish
  • Time Consuming as input condition flatness was 15 to 20 microns
  • Unable to meet market demand
  • Limited space

Alex Proposal:

  • Add ALEX DDV350 before lapping
  • High material removal rates of 0.3 mm per pass
  • High Production – 30 pcs / min
  • High Accuracy of under 5 microns in size, flatness, parallelism
  • Precise input condition to lapping reduced lapping time by morethan 50%

Result

  • Business Growth for Customer
  • Increased lapping capacity without additional investment
  • Compact size, affordable package, handling automation and high ROI is a great value to the Customer